Army to pilot ISTC innovation to improve installation resilience, energy security

waste water treatment plant energy recovery
The U.S. Army will pilot a U of I waste to energy system that converts wastewater biosolids to biocrude oil. The design benefits include removal of many bioactive pollutants and a high efficiency of energy extraction.

 

The U.S. Army has funded a project to demonstrate technology developed on the University of Illinois’ South Farm that disposes of wastewater biosolids by turning them into energy.

 

The Army has embraced a range of innovations in its Net Zero program, which strives for zero waste and clean, on-site, renewable energy sources. Two areas where the Army still pays for landfill disposal are food waste and wastewater biosolids.

 

The U of I system will be demonstrated over a two-month period at Fort Detrick, in Frederick, Maryland, where Net Zero team members will document the effectiveness of this approach to improve the environmental footprint and enhance resiliency at Army installations. Fort Detrick has been designated to be an Army pilot installation for Net Zero energy and waste initiatives.

 

The pilot-scale reactor developed by university personnel from Agricultural and Biological Engineering and the Illinois Sustainable Technology Center (ISTC), a division of the Prairie Research Institute, converts these organic materials into biofuels through a hydrothermal process.

 

Instead of expending energy to sterilize and break down organic wastes for landfilling, the one ton per day reactor can produce 3 million BTUs of heat energy, which corresponds to 300 kilowatt-hours of electricity each day. In addition, instead of expending energy to dry the feedstocks, as in most biofuel processes, wet feedstocks are essential to the reaction.

 

“In a hostile theatre, it is dangerous to supply fuel by truck to run electric generators,” said Lance Schideman, the researcher who has led the development efforts at ISTC. “The ability to supply renewable energy on-post promotes readiness and minimizes its environmental impact,” he added.

 

“The system’s small size and portability also make the approach appealing for deployment at military installations here and abroad,” said Stephen Cosper, an engineer with the Army’s Construction Engineering Research Laboratory who has spent a sabbatical year collaborating with researchers at ISTC.

 

It’s Not Mr. Fusion, But It’s A Whiz at Energy Production

Mr. Sewer image
The multi-stage waste-to-biofuel system can make municipal solid waste and wastewater into a renewable power source.

ISTC NEWS


Pairing of Waste Processing and Algae Farming Offers ‘Clean’ Energy 

CHAMPAIGN, Ill. — “Mr. Sewer” is a multi-stage waste-to-biofuel production system under development by ISTC which can extract 100 percent of energy from a wide variety of wastes.

 

No, it’s not the fabled perpetual motion machine, it combines hydrothermal liquefaction of wastes with algae farming, which captures additional energy from the sun.

 

The best news is it can use a variety of energy-rich materials that are now landfilled. According to Lance Schideman, research scientist at the Illinois Sustainable Technology Center, the optimal location for the Mr. Sewer system is close to a sanitary landfill, a wastewater treatment plant, or both. A video on the energy research is available here.

 

Sewage solids, food wastes, even waste paper are all rich in energy content. This system can remove both organics and nutrients in these sources and turn them into renewable energy resources. Processing of wastewaters is combined with algae farming in a way that amplifies the energy production while cleaning the water for potential reuse applications. The nutrients support algal growth and the algae are then harvested for use in biofuels.

 

Amplified by the sun’s energy and multi-cycle nutrient reuse, an optimized system can harvest three to ten times the energy contained in the wastewater.

 

Calculations based on a commercial-scale demonstration plant on the University of Illinois campus indicate the technology is well-suited to generate fuel/revenue from wastes at the scale of a small city, a military installation, or a large animal feeding operation.

 

Theoretically Mr. Sewer, applied to all U.S. wastewater treatment plants and livestock operations, could produce enough bio-energy to replace all current petroleum imports, according to Schideman.

 

Today the commercial-scale plant is being optimized and a mobile version of the system is being developed.